Eurostars Durability and Dynamics {DDA-FleX}
Engineers need efficient simulation tools to plan the layout of slender flexible structures like cables and hoses in the virtual product development of vehicles, airplanes or medical equipment. While interactive simulation of deformed shapes of flexibles is state-of-the-art, a comparably practical simulation of mechanical loads, combined with a prediction of the impact of machine dynamics on the durability of flexible parts, is not yet available, despite of a high demand from industry. Digital tools used at early stages in product development should not only provide optimized layouts with regards to geometry, but also predict loads acting on the product during usage, as these loads have strong impacts on durability and warranty-performance. ... See more
The main scope of this project is to simulate dynamic effects of cables and hoses which are subject to motions with fast accelerations and to perform durability analysis by estimating damage values on cables and hoses subject to motions. Such simulations could be of particular interest in engine compartments, or suspension areas of a vehicle, or during the motions of an industrial robot where the dress pack is exposed to dynamic and inertial effects.
The project results show that it is possible to accurately simulate the dynamic effects of cables and hoses moving with high speeds and accelerations, as well as to estimate damage values. Therefore, it is also possible to make lifetime estimations compared to some base configuration of a cable or hose. However, for absolute lifetime predictions of cables and hoses, so-called Wöhler curves for the materials are necessary. In general, Wöhler curves for such complex materials are not simply available and probably will not be in the near future. Therefore, the comparative load data analysis is the preferred concept.
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